Injection Moulding
Create durable 3D solutions that deliver a strong visual impact and elevate the perceived quality of your product.
Premium 3D Badging Solutions
Injection moulding is an advanced manufacturing technique used to produce striking 3D badges and nameplates using high-quality thermoplastic materials. A thermoplastic is a specialised material that melts to a liquid when heated and returns to a smooth, solid state when cooled, allowing for incredible structural precision.
These 3D solutions are highly versatile and engineered to perform flawlessly across a range of different environments. Depending on your specific project requirements we can utilise cost-effective machine-engraved aluminium tooling or engineer bespoke steel tooling for more complex items and longer production runs.
Why Choose Injection Moulded Badges?
Striking 3D Visual Impact
Deliver a premium look and feel with raised 3D profiles that instantly enhance the perceived quality and value of your product.
Highly Versatile Finishes
Customise your components with a vast range of decorative finishes and plated coatings to add precise colour, texture and contrast.
Durable for Any Environment
Engineered for both internal and external applications with a wide selection of base materials and robust fixing options available.
The Manufacturing Process
Step 1: CAD Design & Tooling
We begin by creating a bespoke mould tool using CAD software based on your approved design. Depending on the complexity of the badge we will utilise either machine-engraved aluminium or bespoke steel tooling.
Step 2: Thermoplastic Injection
High-quality thermoplastic material is heated until it reaches a liquid state. It is then precisely injected into the bespoke mould tool to capture every detail of the 3D design.
Step 3: Cooling & Release
The injected plastic is carefully cooled allowing it to return to a smooth and solid state. The mould tool is then separated and the raw 3D badge is released ready for finishing.
Step 4: Multi-Layered Finishing
Each customer’s specific badge is made up of carefully constructed layers. We apply a plated coating and a decorative finish to achieve the desired visual impact before adding the final adhesive layer or mechanical fixing.
Automotive
Evolving Badges for Iconic Ice Cream Vans
Technical Specifications
What is a thermoplastic?
A thermoplastic is a highly versatile plastic material that melts into a liquid when heated. This allows it to be injected into complex moulds before returning to a smooth, durable solid state as it cools.
Can these badges be used outdoors?
Yes. Our injection moulded badges are extremely durable and perfectly suited for both internal and external environments.
What type of tooling do you use?
We offer flexible tooling options to suit your budget and project size. Machine-engraved aluminium tooling provides a low-cost process for simpler products, while we engineer bespoke steel tooling for highly complex items and long production runs.
How are the badges attached to the product?
We offer a variety of fixing options tailored to your product. Depending on the application surface and environment we can supply either high-performance adhesive layers or robust mechanical fixings.
Enquire About Injection Moulding
Ready to discuss your next project? Get in touch with our expert team today to explore finishes, request a quote and discover how our bespoke 3D badging can add lasting value to your products.
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